MGS Casting, the globe leader in crushing technology, likewise provides the best wear parts for all sorts of crushers, whether in accumulations, mining, recycling or any type of other applications. Attracting
on our considerable experience and expertise, we will certainly ensure customers constantly have the ideal wear parts for the finest quality of manufacturing and also for enhanced earnings.
MGS Casting remains in the business of adding to consumer success. This means functioning closely with all clients with a view to understanding their specific requirements as well as business atmospheres, as well as ultimately to offering the tools that are required for trustworthy manufacturing.
No chain is stronger than its weakest link.MGS Casting is a knowledge-based company with a thorough understanding of every web link in the consumer’s manufacturing process. This is an essential
prerequisite for attaining optimal results.
MGS Casting use parts are established on the stamina of both our consumer knowledge and also our process understanding. We have a full series of premium quality wear components for each type of crusher and every application.
Linking development with MGS Casting
The creation of MGS Casting through the merger of Nordberg and also Svedala combined greater than 200 years of experience in squashing innovation. Altogether we have actually delivered some
30,000 crushers, and also we have an existence in greater than 100 countries around the world.The merger likewise put us in a solid financial position to continue at the forefront of r & d.
Lowest feasible manufacturing costs
The price of wear parts themselves is not what issues– what matters is the production cost/ton of smashed product. We have the expertise to integrate long service life and maximized production of value rank
Best final product top quality, amount and also rank.
The selection of functioning wear components has a vital effect on many manufacturing aspects– not least the top quality of completion product. The type of basic material is one of the main considerations in the option of wear components. MGS Casting has the proficiency as well as expertise to make these selections. Whatever the application, we have the devices to make production extra cost-effective.
Wear components that protect
MGS Casting qualified wear components will certainly shield your crushing devices, lengthen its service life and at the same time maintain its trade-in value. MGS Casting has extensive experience and also skills in all kinds of wear material, consisting of Trellex put on immune products. Materials dealing with in mining and also quarrying applications places manufacturing devices under severe stress and anxiety. Drawing on its considerable experience from around the globe, MGS Casting remains in the setting to offer audio advice on the option of the ideal wear parts and this way to supply the best possible defense for production equipment– despite the type of crushers.
MGS Casting wear components boost productivity
– Higher as well as much more continuous high quality of end product
– More reliable production
– Minimized downtime
– Lowered prices
– Prolonged devices service life
– Improved working environment
Functioning wear components
Working wear parts, i.e. jaw plates, strike bars, mantles and also dish liners, are essential parts of crushers. All have a straight bearing on such production factors as top quality, expenses, capability,
downtime, power consumption, and so on. In other words, the efficiency of working wear parts will impact total operating expense and is important to the quality of the end product.
Shielding wear components
MGS Casting gives a complete variety of safeguarding wear components, such as crusher cheek plates, guards, feeder bottom wear guards, chute linings as well as security plates. Safeguarding wear components prolong devices life span and also give improved total economic climate. Our variety of rubber wear items contributes to boosted safety in the workplace, substantially minimizing on site sound as well as resonance.
Gyratory crusher parts
MGS Casting supplies a broader range of tools and wear parts for high ability gyratory crushers than any other supplier on the marketplace. Our wear components for the squashing chamber give the greatest feasible throughput with much less tension on different parts, lowered power demands, and evenly distributed wear patterns on both the mantle and concaves.
Jaw crusher Parts
MGS Casting jaw crushers are based upon a revolutionary modular, non-welded framework building and construction. The style offers remarkable exhaustion strength and also integrity as well as provides numerous installing choices. Incorporated with top quality wear parts that are easy to replace, this converts right into extremely high capacity usage, as well as cost-effective crushing.
Cone crusher components
MGS Casting is dedicated to creating the very best possible wear components for cone crushers as well: this is essential for maximum efficiency as well as integrity in manufacturing. Today more than 2,000
MGS Casting gyratory cone crushers are at work around the globe, a testimony to their reliability and also allround versatility.
Impact crusher parts
MGS Casting has more than 50 years’ experience in influence crushers, both upright and also horizontal shaft type crushers. Our impact crushers include a special mix of hefty rotor design, wear material as well as crushing chamber style. The one-of-a-kind design of our effect crushers lowers upkeep requirements as well as helps with change in main, secondary, tertiary along with in reusing applications.
MGS Casting is the globe’s leading data base business in the squashing business. The depth and also breadth of our expertise and know-how gives every customer that added little bit of one-upmanship.
Main consider abrasive wearing
Putting on takes place through numerous different mechanisms, consisting of glue, exhaustion and abrasive putting on. When it comes to crusher wear parts, whether working or securing, the primary
device included is abrasion by international fragments, which is additional separated right into 3 types: gouging, grinding as well as scratching abrasion. Relying on the squashing application
and also the properties of the smashed product, the putting on is a mix of these three abrasion components.
Wear resistant material
The most essential attribute of wear resistant products is their capability to stop rough particles from permeating the wear part surface area. The option of wear immune material as well as its
key homes will certainly rely on the application as well as the residential properties of the crushed material.
Austenitic manganese steel
Austenitic manganese steel has distinct properties for wear resistant applications. One of the most noteworthy of these residential properties are its durability and also fatigue stamina. When the surface of
austenitic manganese steel comes under an influence load, a job hardening process happens. The preliminary solidity of the material is about 220HV, whereas the hardened layer externally can be up to 600 HV. The tough layer thickness can be 5-10 mm, relying on the impact lots. Austenitic manganese steel is ideally suited for applications with high reduction ratios and also tough feed products.
Wear in operation
With wear patterns differing in different applications, it is essential to have the right material in the best location to attain the most effective possible cost-efficiency in manufacturing and also obtain the lengthiest feasible service life out of the manufacturing tools. MGS Casting has the knowledge to make certain that this is indeed what takes place.
Chrome iron and also martensitic steels
The wear resistance of chrome is based upon difficult iron as well as chromium carbides in the martensitic matrix. The matrix can have a firmness of 500-700 HV, relying on the heat treatment process, whereas the firmness of the carbide formation is up to 2500 HV. Chrome iron has particular limitations as wear product due to its reduced strength. It is ideal suited for applications where the feed material is rough, yet where the decrease ratio and feed toughness are not very high.
Boron steels are warm rolled plate materials. Its wear resistance is based on the high first hardness of the martensitic matrix. Its last firmness, toughness and also durability depend upon the warmth treatment procedure used. But solidity can be 300-500 HV and return toughness 400-1000 MPa. This product is mostly utilized in made safety wear parts: cellular linings, cheek plates, etc
. Very own manufacturing
MGS Casting Certified– total quality assurance
To make sure our clients get the appropriate wear components for the right applications, professionals at MGS Casting research laboratories have recurring research programs to examine the properties of various products. The outcomes of their work offer a strong structure for the job that is done at our own shops and producing devices to generate high-grade wear components. This suggests we have full control over top quality as well as logistics at every stage of the procedure, from the choice of raw materials with to the final product. All MGS Casting foundries are ISO 9001certified. In the area of environmental administration we comply with the ISO 14001 standard.
No compromises in efficiency
The world’s greatest provider of crusher wear parts, MGS Casting has a strong R&D facilities specifically in areas of metallurgy and also part layout. Throughout the years our efforts in R&D have actually significantly raised the life span of wear parts. Our product variety consists of all use component products for all crushing applications, from compressive crushing to impact squashing, from various manganese steel grades to chrome iron.
Experts in wear resistant steels
Close process control is vital to the manufacturing of top quality manganese steel, starting from the choice of raw materials with a reduced material of contaminations. Every step of the production procedure, consisting of all chemical evaluations and melting and also warmth therapy, is tape-recorded to make sure that the mechanical homes of the wear parts are as continuous
Precise fit in every crusher
The last step in the manufacturing process is machining. This is to make sure an accurate suit every crusher and also appropriate chamber shapes. Certified MGS Casting wear parts constantly offer the very best feasible item high quality and ability as well as maintain the trade-in value of manufacturing equipment.